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200T/month Capacity Oxidation Production Line with Remote Monitoring and Control and 10-25µm Anodizing Film Thickness

200T/month Capacity Oxidation Production Line with Remote Monitoring and Control and 10-25µm Anodizing Film Thickness

Nazwa marki: MEI-AL
Numer modelu: APL-200T
MOQ: 1ZESTAW
Cena £: RMB2,500,000-4,000,000/set
Szczegóły opakowania: Eksportuj opakowanie standerowe
Warunki płatności: T/T
Informacje szczegółowe
Miejsce pochodzenia:
Chiny
Pojemność:
200T/miesiąc
Funkcja:
Szybka zmiana
Funkcja:
Zdalny monitoring i kontrola
Grubość folii anodowanej:
8-12µm
Maksymalna długość profilu:
6500mm
Kolor:
Srebrny brązowy brązowy czarny szampan złoty
Możliwość Supply:
1 zestaw/6 miesięcy
Opis produktu
200T/Month Oxidation Production Line With Remote Monitoring And Control
Anodizing Film Thickness: 10-25µm micron
200T/Month Oxidation production line with remote monitoring and control
Production Description
  • Anodizing production lines are designed with environmental considerations in mind
  • As production needs grow, mini anodizing production lines can often be expanded with additional automation modules
  • A mini anodizing production line can be integrated into a larger manufacturing process or assembly line
Process Tank Configuration
Process Chemical Specifications Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 1 Tank
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l 1 Tank
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10-25µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hours/month 300d/m × 20h/d = 600h/m
Racking system Two fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380V 50Hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Treatment Process
1. Degreasing
6 jig(rack)/tank × 1 tank = 6 jig(rack)
Treatment time: 2-5min
2. Alkaline Etching
6 jig(rack)/tank × 2 tank = 12 jig(rack)
Treatment time: 3-15min
3. Neutralization
6 jig(rack)/tank × 1 tank = 6 jig(rack)
Treatment time: 1-5min
4. Anodizing
2 jig(rack)/tank × 1 tank = 2 jig(rack)
Current density: 130A/m²
Process time: 30min
Unprocess time: 10min
Total time: 30+10=40min
Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
5. Colour Process
Colour process: Mix Salts
Quantity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
Current density: 70A
Process time: 2-8min
6. Sealing
Sealing method: Sealing at Medium or Normal Temperature
Quantity: 6 jig(rack)/tank × 1 tank
Process time: 10-15min
Design Parameters and Settings
1. Anodizing Treatment Area
Each anodizing process tank needs 40min, where total jig(rack)/year:
(2 rack × 1 tank × 60min/h) ÷ 40min × 600 hour = 1800 jig(rack)
Design 50m²/jig(rack). Where every tank is 100m²
Area treatment/year: 1800 jig(rack) × 50m²/jig = 90,000m²
2. Anodizing Treatment Weight
Monthly output: 90,000m² ÷ 350m²/T × 0.9 = 231T ≥ 200T
3. Power Consumption
Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 1 unit
Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8,000A = 1 unit
Process Chart Legend
Code Process
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
200T/month Capacity Oxidation Production Line with Remote Monitoring and Control and 10-25µm Anodizing Film Thickness 0